How to Easily Measure PVC and Rubber Gaskets with High-Speed Industrial CT

Gasket

PVC and rubber gaskets are produced in high volumes and are critical components in doors, windows, automotive assemblies, and industrial sealing applications.
To ensure proper performance, every gasket must respect strict profile dimensions, wall thicknesses, and geometric tolerances.

Traditionally, manufacturers cut a cross-section of the gasket and measure it on a profile projector or an optical measuring machine.
However, achieving a reliable measurement requires a sample that is:

  • Cut extremely thin to avoid optical distortions

  • Perfectly perpendicular to the gasket’s longitudinal axis

  • Free of burrs, chips, or deformation

  • Consistent, even when the gasket is made of multiple materials (PVC + rubber, co-extruded plastics, etc.)

For composite materials, differences in hardness make precision cutting even more difficult. As a result, sample preparation becomes slow, unreliable, and heavily dependent on operator skill.

With CoreX high-speed industrial CT, all of these limitations disappear.

GasketS

CT Eliminates Sample Preparation Completely

CoreX captures the entire gasket in 3D, without the need to cut thin slices or prepare perfect sections.

The system automatically:

  • Identifies the longitudinal axis

  • Extracts a perfectly perpendicular cross-section

  • Selects the section far away from the physical cutting area

This means the final measurement is independent of how the operator cut the ends of the sample.
Even if the edges are angled, rough, burred, or slightly deformed, the system isolates an untouched section of the gasket and evaluates the true geometry.

Whether the gasket is PVC, rubber, co-extruded, or made of multiple materials, CoreX provides a precise, repeatable measurement every time.

Gasket

Designed for Shop-Floor Production Control

CoreX brings industrial CT directly into the workshop:

  • Extremely compact footprint
  • Top-loading chamber for simple part placement
  • One-button automatic inspection
  • Intuitive software designed for production operators
  • Complete measurement results within seconds

The operator just inserts a short piece of gasket, closes the lid, and presses start.
Everything else is automatic.

In a single results screen, the operator can:

  • View all dimensions and wall-thickness values
  • See color-mapped deviations to instantly identify out-of-tolerance areas
  • Check if a deviation is isolated to one piece or if it affects the entire production batch, thanks to trend charts
  • Print an immediate report for documentation or process feedback

This level of automation allows shop-floor personnel—not metrology specialists—to manage inspection with confidence.

Real-Time Control Prevents Scrap and Delays

Because CoreX delivers inspection results in seconds, manufacturers can perform frequent checks throughout the day.
This enables fast intervention and prevents defects from accumulating unnoticed.

Key benefits:

  • Start production faster after line stops or format changes
  • Adjust extrusion parameters immediately when deviations appear
  • Avoid producing long batches of scrap
  • Prevent late-shift surprises and rework
  • Deliver consistent, conforming gaskets without overtime or extra inspections

Frequent, fast, and easy measurement directly reduces production costs and increases daily output.

Major Advantages for PVC and Rubber Gasket Manufacturers

1. No sample preparation needed

No more precise cutting, no more thin slices, no dependence on operator skill.

2. Reliable measurements even on multi-material gaskets

Different hardnesses or elasticities no longer affect the accuracy of inspection.

3. Completely automatic section extraction

Always perpendicular, always in the correct location, always repeatable.

4. Shop-floor installation

Compact, robust, and operator-friendly—ideal for in-line or near-line quality control.

5. Fast process stabilization

Frequent checks allow immediate correction before defects spread.

6. Higher productivity and fewer rejects

More good parts per shift, fewer surprises at the end of the day.

High-Speed CT Brings Accuracy and Simplicity to Gasket Inspection

CoreX transforms how manufacturers measure PVC and rubber gaskets:

  • No cutting precision required
  • No optical distortions
  • No setup complexity
  • No waiting

Just load the gasket, press a button, and receive accurate 3D measurements in seconds.

With CoreX, production stays predictable, efficient, and under control—ensuring each shift produces the expected output with minimal waste and maximum quality.

Learn more about our Products

CMM | Coordinate Measuring Machine

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Industrial CT for the Shop Floor

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