In industrial fluid and compressed air distribution, the integrity of the piping system is paramount. Modern modular systems rely on the perfect fit between extruded aluminum pipes and complex internal sealing components.
Even in components where the unit value is relatively low, the cost of a failure—once installed in a massive industrial plant—is astronomical. At Ready Metrology, we have optimized the CoreX Industrial CT scanner to address the specific challenges of inspecting these high-volume, high-stakes components.
To maintain a leak-proof seal under high pressure, these systems rely on a sophisticated manufacturing and assembly process:
Aluminum Extrusion: Pipes are produced by forcing aluminum alloy through a die. While this creates strong, lightweight structures, any deviation in the internal diameter or wall thickness can compromise the entire network.
Internal Gasket Integration: The sealing is guaranteed by internal gaskets (often made of NBR or specialized polymers). These are produced via injection molding and must be positioned with absolute precision inside the pipe or fitting.
Threaded Connections: The mechanical strength of the system depends on threads that are often die-cast or machined into the aluminum.
Two main issues often go undetected during standard quality control:
Thread Anomalies: Microscopic defects in the thread pitch or depth can lead to mechanical failure under pressure or vibration.
Gasket Misalignment: During the assembly phase, a gasket can be pinched, twisted, or incorrectly seated. Once the pipe is closed, this component becomes invisible to optical or tactile inspection tools.
If these non-conformities reach the market, the result is more than just a leak; it is a reputational disaster and a potential safety hazard for the end user.
Our CoreX Industrial CT system transforms quality control from a bottleneck into a competitive advantage. By using high-speed tomography, CoreX allows you to “see” inside the assembly without destroying it.
One-Button Inspection: CoreX is designed for the production floor. With a single click, the system acquires the 3D volume and automatically measures internal diameters and thread geometries.
Internal Gasket Verification: It is now possible to verify the exact positioning and compression of the internal gaskets. CoreX identifies if a seal is misplaced or deformed in seconds.
Speed at Scale: Even for mass-produced items where individual value is low, the speed of CoreX makes 100% inspection or high-frequency batch testing economically viable.
In the competitive landscape of industrial components, the ability to guarantee internal conformity is a game-changer. CoreX provides the data needed to optimize production processes and ensures that every pipe, gasket, and thread meets the rigorous standards required for high-pressure applications.
Stop guessing what’s happening inside your pipes. With CoreX, you have the clarity to ship with confidence.
