ROI & Capacity Calculator

Simulate financial savings and unlocked capacity across 3 key operational areas.

Total Annual Savings —
Payback Period —
Labor Efficiency ⏱️
0
0 Man-hours freed/yr
Scrap Reduction 🛡️
0
0 Scrapped parts saved/yr
Machine Availability ⚙️
0
0 Uptime hours recovered/yr
Annual Man-Hours: Current vs New System
Annual Cost Savings Distribution
Cumulative Investment Return Over Time (Payback Timeline)
5.000 200.000

1. Quality Inspection Efficiency

0 / year
1 300
15 80
1 60
20 600
*Assumption: 100% of saved inspection time is reallocated to value-added operations.

2. Quality and Scrap Reduction

0 / year
0 500.000
0 20
1 200
*Assumption: 30% of total scrap is caused by process drift (preventable through fast feedback inspection).

3. Batch Changeover / Startup and Machine Downtime

0 / year
1 30
0,5 20
1 10
Number of initial parts produced and inspected to approve/validate a batch setup before starting full production.
20 300
*Assumption: Machines remain idle during first-off part inspection and validation.

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